Custom One Piece Rigid Boxes
So you want the look of a rigid setup box but without the lid sitting seperate? That is exactly what a one piece rigid box give you. Same thick greyboard, same premium feel, but it folds flat and pop open in seconds.
What Makes It Different
A traditional two piece setup box come assembled and ship bulky. Our one piece rigid box is wrapped rigid board that ship flat, so you save on freight and storage.
- Folds flat, assemble by hand in under 10 second
- No glue gun, no tape, no assembly line needed
- Magnetic closure or ribbon pull on the same one piece rigid box
- Collapsible rigid box structure with full wrap finish
Where Brands Use Them
- Cosmetic and skincare kit, a one piece rigid box hold jars nicely with foam
- Jewelry and watch, the rigid setup box look reads luxury right away
- Electronics and tech gift box
- Subscription and PR box, our clients love this style for influencer mailer
- Apparel and accessory, a bigger one piece rigid box work great here
Sizes We Run Often
Every one piece rigid box is custom but these come up most:
- 6" x 6" x 2" for candle and small kit
- 8" x 6" x 2" folding rigid box for skincare set
- 10" x 8" x 3" hinged lid box for larger product
- 12" x 9" x 3" magnetic closure box for apparel
Board, Wrap & Structure
- Greyboard 36pt and 48pt, chipboard core, custom caliper on request
- Wrap paper in art paper, specialty stock, linen texture, leatherette
- Foam insert, EVA insert, die cut paperboard tray inside your one piece rigid box
- Ribbon pull, magnet strength from 8mm to 12mm
Print & Surface Options
We print the wrap sheet then laminate it over the rigid board of your one piece rigid box.
- Soft touch lamination, matte or gloss
- Hot foil stamping, gold, silver, rose gold, holographic
- Emboss and deboss on logo area
- Spot UV over matte for contrast effect
- Screen printing for solid single color job on a one piece rigid box
Greener Choices
- Recycled greyboard core in every one piece rigid box we make
- FSC certified wrap paper, certificate on request
- Soy and water based ink
- Plastic free option, we skip the lamination and use varnish instead
- Paperboard insert instead of plastic tray
How We Get It Done
- You send dimension or your product sample
- We send free dieline and 3D mockup of the one piece rigid box
- You approve artwork, we run prepress check
- Production start, quality team inspect at each stage
- Free shipping to your door, tracking shared same day
Honestly the biggest reason people move to a one piece rigid box is cost and space. You get rigid box quality at folding carton freight. Our MOQ start at 100 unit so you can test one design before you commit big. Talk with our team and we will figure out the right structure for your product.
Frequently Asked Questions
Is it as strong as a two piece setup box?
Very close. The board thickness is the same, only the construction differ. For heavy item we suggest 48pt board.
Can I add a magnetic closure?
Yes, magnet is the most requested add on. We hide them under the wrap so nothing is visible from outside.
What do one-piece rigid boxes cost per unit?
Estimated range is around ($1.20 to $3.50 per unit) depending on size, wrap stock and finishing. Price is all inclusive with free shipping. For exact figure request a quote from our experts.
Does it really ship flat?
It does, and that is the main selling point. Flat packing cut your shipping cost a lot compared to preassembled rigid box.
What insert option do you have?
Foam, EVA, die cut paperboard tray or a simple crash lock base. Depend on what you are protecting.
Can you do a window on the lid?
We can patch a PET window, though on a one piece rigid box we usually recommend keeping lid solid for the premium look.
How fast can you deliver?
Urgent is 5 to 8 business day. Standard run 20 to 30 business day which most client choose.
