Custom Surgical Face Mask Boxes & Surgical Face Mask Packaging
Masks are a compliance product first and a retail product second. That order matters, because a beautiful carton with the wrong marking on it is worthless to a distributor. We print a lot of surgical face mask packaging at ZEE Packaging and the conversation nearly always start with what has to go on the panel, then moves to how it look.
Get The Regulatory Panel Right First
Buyers in this category, especially wholesale and medical, check the carton for these before anything else.
- ASTM F2100 level, Level 1, 2 or 3
- BFE and PFE percentage
- Type I, IR, II or IIR under EN 14683 if you sell into Europe
- Single use only statement and non sterile marking
- Lot or batch number and expiry area, leave blank space for coding
- Manufacturer name, address and authorised rep
- CE mark or FDA registration where applicable
We check all of this against the dieline in prepress so nothing get trimmed off the edge of your surgical face mask box.
Structures We Produce
- Reverse tuck end carton the standard 50 count surgical face mask box, cheapest to run
- Seal end carton glued ends, tidier for stacked display and a bit more tamper evident
- Auto lock bottom faster on a packing line at volume
- Dispenser carton with perforated opening very common in clinical surgical face mask packaging
- Corrugated shipper outer case for 20 or 40 carton
- Retail hanging carton euro hole for peg display
Sizes We Run Most
Every surgical face mask box is built to your fold and count, but these come up constantly:
- 7" x 4" x 3.5" for a standard 50 count
- 7.5" x 4" x 4" for slightly thicker three ply
- 6" x 3.5" x 2" for a 20 count travel pack
- 4" x 3" x 1" for a 10 count pocket surgical face mask box
- 8" x 5" x 4" for kids and smaller face sizes
- 16" x 12" x 10" corrugated outer for 20 inner carton
Send us a folded mask sample and your count per box and we build the dieline around the actual stack height.
Board And Hygiene
- SBS C1S for printed retail surgical face mask packaging
- Kraft board for eco positioned range
- Corrugated E flute for the outer shipper
- Cardstock 16pt to 20pt on standard 50 count carton
- Food grade and low migration ink option on request
Thin board is a false saving here. A 50 count carton hold real weight and 14pt will split at the glue seam.
Print And Finish
- Matte or gloss lamination, matte hide finger mark better on clinical white
- Spot UV over the logo or level badge
- Foil stamping on premium and consumer range
- Uncoated print for a clean medical look
- Full print inside for retail surgical face mask box
Dispensing Matters
- Perforated tear open panel so staff pull one mask at a time
- Wall mount hole on clinical surgical face mask packaging
- Reclosable flap on travel size
- Clear PET window if you want the mask colour visible
Greener Options
- Recycled kraft surgical face mask box with no film
- FSC certified board, certificate on request
- Soy based ink
- No lamination version for curbside recycling
- Right sized surgical face mask packaging so you ship less air
How We Work
- 100 unit minimum on any surgical face mask box design
- Free 3D mockup and flat proof
- Free dieline from our inhouse designer
- 5 to 8 business day urgent turnaround
- Free shipping worldwide
Frequently Asked Questions
Do you write the compliance copy for us?
No, we print what you supply. Your regulatory team need to confirm the ASTM level, BFE figure and marking, then we lay it out correctly.
How much is a box of surgical masks?
Rough estimate is $0.20 to $0.55 per unit for a 50 count folding carton, $0.30 to $0.75 with lamination and window, and $0.90 to $2.00 for corrugated outer at moderate quantity. Shipping is included in our price. This is estimate only, so ask our team for a exact quote.
Can you leave space for batch and expiry coding?
Yes, we leave a clear uncoated panel so your inkjet coder print cleanly. Laminated surface do not take coding well.
Which carton for a clinic?
Dispenser style with a perforated opening. Staff pull one mask without touching the rest, and it stack neatly on a counter.
Do you print the inner shipper as well?
We do. Plenty of client order inner carton and corrugated outer together so the batch and artwork match.
Can we get a window on the box?
Yes with a PET patch, though for medical channel most buyer prefer a fully closed carton for hygiene reason.
What board stops the box splitting?
16pt minimum on a 50 count, 18pt if you want it stacking on a pallet without the seam giving.
