Custom 60ml Bottle Boxes & 60ml Bottle Packaging
60ml is one of the busiest sizes we print for. It covers e liquid, serum, tincture, hair oil, essential oil and half the supplement aisle, which means the same 60ml bottle box has to work across wildly different categories. We run a lot of this at ZEE Packaging and the fit details matter more here than people expect.
The Cap Is What Trips Everyone Up
A 60ml bottle is not just the bottle. Dropper, pump, spray head and child resistant cap all change the height, and that height decides your 60ml bottle packaging.
- Boston round with dropper, usually 100mm to 110mm total
- Boston round with pump, add roughly 15mm to 20mm over the neck
- Airless pump bottle, taller again
- Spray or mist top, add for the actuator
- Plain screw cap, the shortest of the lot
Send us the bottle with cap fitted, or the measurement including cap, and we size the 60ml bottle box to that. Measuring to the neck is the single most common mistake we see.
Sizes We Run Regular
Every 60ml bottle box is built to your product, but these come up constantly:
- 1.75" x 1.75" x 4.5" for a dropper bottle
- 1.75" x 1.75" x 5" for pump top 60ml bottle packaging
- 2" x 2" x 5" for wider neck and larger cap
- 1.5" x 1.5" x 4.25" for slim cylindrical bottle
- 4" x 2" x 5" for a two bottle set
- 6" x 4" x 5" for a full kit 60ml bottle box
Board Weight, And Why It Matters Here
Glass at 60ml is heavier than people assume once the liquid is in.
- 18pt to 20pt for glass bottles, our usual recommendation
- 16pt fine for PET or plastic
- 24pt when you want a premium feel in the hand
- Kraft board for organic and botanical 60ml bottle packaging
- SBS C1S for clean printed retail work
- Rigid greyboard 36pt for gift and luxury
Anything under 16pt and a full glass bottle starts bowing the base panel. We would rather move you a grade up front.
- Reverse tuck end, the cheapest and quickest 60ml bottle box
- Straight tuck end for a cleaner front face
- Seal end carton when you want tamper evidence
- Auto lock bottom for heavier fill and faster packing
- Window carton so the liquid colour shows
- Mailer box for ecommerce 60ml bottle packaging
Keeping The Bottle Still
- Die cut paperboard insert, cheapest and fully recyclable
- Foam bed for glass going long distance
- Snug internal sizing, often enough on its own
- Divider for two and three bottle sets
- Corrugated outer if the 60ml bottle box travels alone
Finish Options
- Soft touch lamination, very popular in serum and skincare
- Matte film with spot UV on the logo
- Foil stamping, gold and copper both work well
- Emboss or deboss on kraft
- Window patch with clear PET
- Printed inside panel for ingredient story
Copy That Has To Be On Pack
- Net contents in ml and fl oz
- Full ingredient list, INCI order for cosmetics
- Batch and expiry space, leave blank for coding
- Warning and PAO symbol
- Business address and origin
- Barcode with proper quiet zone
Our prepress team checks every one of these against the dieline so nothing gets lost at trim.
Greener Choices
- Recycled kraft 60ml bottle box with no film
- FSC certified board, certificate available
- Soy based ink
- Paperboard insert instead of foam
- Right sized 60ml bottle packaging so you ship less air
How We Work
- 100 unit minimum on any 60ml bottle box design
- Free 3D mockup and flat proof
- Free dieline from our own designer
- 5 to 8 business day urgent turnaround
- Free shipping worldwide
Frequently Asked Questions
Do I measure with the cap on?
Always. Dropper and pump add real height and that is what decides your carton dimension.
Will 16pt hold a glass bottle?
It will hold, but the base panel tends to bow over time. For glass we recommend 18pt as the floor.
How much is a box for a 60ml bottle?
Rough estimate is $0.28 to $0.85 per unit for folding carton, $0.90 to $2.20 for mailer and $2.00 to $4.80 for rigid at moderate quantity. Window patch and foil push it higher. Shipping is included in our price. This is estimate only, so ask our team for a exact quote.
Do I need an insert?
If the fit is snug, often not. For glass shipping alone we suggest a paperboard insert to stop movement.
Can you leave space for batch coding?
Yes. Tell us where your coder prints and we leave a clean uncoated area on the panel.
Can you do a window on a small carton?
We can, though on a narrow face it gets fiddly. A slim vertical window works better than a wide one here.
How small can ingredient text go?
6pt is our floor. Below that it starts breaking up on press, especially on kraft stock.
Can we order one size to test?
That is what the 100 unit minimum is for. Trial the 60ml bottle packaging, then scale.
