Custom Blunt Boxes & Blunt Packaging
Blunts sit in a category that changes rules faster than almost anything else we print. What passes in one state fails in the next, and a carton that was fine last year might need new wording now. We print a good amount of blunt packaging at ZEE Packaging and the clients who do well here plan the carton around compliance first and looks second.
Compliance Shapes The Carton
The blunt box has to carry a lot of required copy, and space runs out fast.
- Leave a clear panel area for state warning text, it is usually bigger than people expect
- THC and CBD content if applicable, plus batch and test date
- Child resistant certification where the market demands it
- Universal symbol placement varies by state, so check before we print
- Keep a blank area for a compliance sticker if rules change mid run
- Barcode with proper quiet zone
We always tell clients to confirm their wording with their own compliance contact. We print what you supply, we do not write the legal copy.
- Slim tuck end carton the everyday single blunt box, lowest cost
- Hinged lid flip top cigarette pack style, very popular blunt packaging
- Sliding drawer with CR lock child resistant blunt box for regulated markets
- Rigid two piece tube premium single unit
- Multipack carton two, three or five count
- Kraft mailer bulk blunt packaging for dispensary supply
Sizes We Print Regular
Every blunt box is built to your product, but these run often:
- 4.5" x 1" x 1" for a single 98mm
- 5" x 1.25" x 1" for a 109mm blunt box
- 5.5" x 1.5" x 1" for a king size wrap
- 4.5" x 2.5" x 1" for a three count pack
- 5" x 3.5" x 1.25" for a five count blunt packaging carton
- 3.5" x 1.5" x 1.5" for a mini or dogwalker format
Measure with the tip on and tell us the count. Length drives the dieline more than anything else here.
Board And Stock
- SBS C1S for full color printed blunt box, holds ink cleanly
- Natural kraft where the brand wants an unbleached look
- 18pt to 20pt single unit, 20pt to 24pt for multipack
- Rigid greyboard 36pt for tube and premium range
- Corrugated E flute for the bulk shipper
- Recycled board where it fits the positioning
Thin stock creases badly on a narrow carton and it shows on shelf immediately.
Keeping The Product Fresh
- Foil or poly liner inside the blunt box slows moisture loss
- Humidity pack well built into the insert
- Tight tuck flap rather than a loose closure
- Coated stock holds terpene better than bare kraft
- Never leave the product rattling, movement dries it faster
Finish Options
- Soft touch lamination, the most requested in premium blunt packaging
- Matte film with spot UV over the logo
- Foil stamping, gold and holographic both sell well here
- Emboss or deboss for a textured front
- Printed inner flap, it gets seen every time the pack opens
- Window patch only where regulation allows it
- Recycled kraft blunt box with no lamination
- FSC certified board, certificate on request
- Soy based ink through the run
- Paper liner rather than poly
- Compostable window film where a window is used
- Right sized blunt packaging so you ship less air
What Working With Us Looks Like
- 100 unit minimum on any blunt box design
- Free 3D mockup and flat proof before print
- Free dieline drawn by our inhouse designer
- Urgent turnaround at 5 to 8 business days
- Free shipping worldwide with nothing hidden
- One contact from artwork right through to delivery
Frequently Asked Questions
Do you offer child resistant options?
We do, mainly sliding drawer and certain tuck formats. Tell us which state you sell in because the requirements differ.
Will the carton keep the product fresh?
On its own only partly. A liner or a humidity pack inside the blunt box is what actually holds moisture, board alone will not.
Can you print the compliance warning?
We print whatever text you give us. We do not draft it, so send it approved by your own compliance contact.
How much is a box of blunts?
Rough estimate is $0.15 to $0.45 per unit for a single kraft carton, $0.30 to $0.75 for printed multipack and $1.00 to $2.60 for a rigid tube at moderate quantity. Foil and CR features move it. Shipping is included in our price. This is estimate only, so ask our team for a exact quote.
Blank or printed, which should we start with?
Blank if rules in your market are shifting and you want sticker flexibility. Printed once your wording is settled and volume justifies the setup.
What stock holds ink best?
SBS C1S. Kraft looks great but color sits duller on it, so allow for that when you approve the proof.
Can you do a window?
Only where your regulation permits it. Plenty of states restrict product visibility, so check first.
