Custom Vape Juice Boxes & Vape Juice Packaging
Flavour is the entire pitch in this category, and flavour is the one thing a carton cannot deliver. A shopper standing at a wall of sixty bottles is choosing on artwork, name and nicotine strength, nothing else. That puts every bit of the work on the vape juice box. We print a lot of vape juice packaging at ZEE Packaging and standing out inside the rules is the constant balance.
Flavour Has To Land Instantly
A vape juice box gets about two seconds of attention before the eye moves on.
- Flavour name readable from arm length, not just up close
- One dominant visual idea rather than five competing ones
- Colour code the range so regulars find their flavour fast
- Nicotine strength clearly shown, buyers filter on this immediately
- VG PG ratio stated, cloud chasers check it before anything else
- Keep the technical block tidy and out of the artwork
Regulation Sets The Boundary
- Nicotine warning at the size and position your market requires
- Nicotine content in mg and percentage
- Age restriction wording, prominently placed
- No imagery that appeals to under age buyers, this is policed closely
- Batch number with variable coding space
- Ingredient and volume in ml, plus barcode with quiet zone
Our prepress team checks it all against the dieline so nothing gets trimmed at the edge. We print what you supply and never write the regulatory copy ourselves.
- Straight tuck end carton the standard retail vape juice box
- Reverse tuck cheaper, fine on a value range
- Seal end carton glued for tamper evidence
- Rigid two piece limited edition and premium vape juice packaging
- Multipack carton three or five bottle flavour set
- Corrugated shipper wholesale and bulk vape juice packaging
Sizes We Print Regular
Every vape juice box is built to your bottle, though these run often:
- 1.25" x 1.25" x 3" for a 10ml bottle
- 1.5" x 1.5" x 3.5" for a 30ml vape juice box
- 1.75" x 1.75" x 4" for a 60ml chubby gorilla
- 2" x 2" x 4.5" for a 100ml shortfill
- 4.5" x 1.75" x 4" for a three bottle set
- 8" x 6" x 5" for a wholesale case
Measure with the cap fitted, that is your tallest point every time.
Board And Fit
- SBS C1S coated, our default for a printed vape juice box
- 16pt to 18pt on 10ml and 30ml
- 20pt and up on 60ml and 100ml, glass gets heavy
- Rigid greyboard 36pt for limited run
- Kraft board where an artisan look suits the brand
- Coated inner face, nicotine liquid marks bare board if any seep
Thin board creases badly on a narrow carton and the flaw shows straight away on a shelf.
Finish Options
- Soft touch lamination, most requested in premium vape juice packaging
- Matte film with spot UV over the flavour name
- Foil stamping, holographic moves very well here
- Emboss or deboss for texture
- Printed inner flap with steeping note
- Window patch where the liquid colour is a selling point
Material Choices That Waste Less
- Recycled kraft vape juice box with no lamination
- FSC certified board, certificate on request
- Soy based ink through the run
- Paperboard cradle instead of foam
- Compostable film in place of PET
- Right sized vape juice packaging so you ship less air
What Working With Us Is Like
- 100 unit minimum, so a new flavour can be trialled
- Free 3D mockup and flat proof every order
- Free dieline drawn by our inhouse designer
- Urgent turnaround at 5 to 8 business days
- Free shipping worldwide, nothing hidden
- One contact from artwork right through to delivery
Frequently Asked Questions
How big does the nicotine warning need to be?
It varies by market, some specify a percentage of the panel. Send us your requirement and we size it at dieline stage.
How much is a box of vape juice?
Rough estimate is $0.15 to $0.50 per unit for a small folding carton, $0.30 to $0.80 for 60ml and multipack, and $1.60 to $4.00 for rigid at moderate quantity. Foil and window move it. Shipping is included in our price. This is estimate only, so ask our team for a exact quote
Can we run a whole range off one dieline?
Yes and it is far cheaper. Same structure, different panel colour per flavour, so the range reads as one family.
Will nicotine liquid stain the print?
On uncoated board it can if any seep. Coated stock keeps it away from the printed surface entirely.
Do you supply the bottle?
No, cartons only. You source the bottle and we size the vape juice packaging around whichever you use.
Is a window worth it?
Only where liquid colour genuinely sells the product. Most brands put that budget into foil or soft touch instead.
Can you allow for a tamper band?
Yes, we build the fit around it. The band itself you source separately.
