Custom Electronic Boxes & Electronic Packaging
Shipping electronics is not like shipping a tshirt. One drop, one static charge, one bit of moisture and your product is dead before the buyer even plug it in. That is why we spend so much time with our clients on getting the electronic box right from the start.
What We Build Here
We make electronic packaging for basically every category of consumer tech:
- Folding cartons retail electronic box for chargers, adapters, earbuds and cable
- Corrugated mailers the workhorse electronic packaging for ecommerce shipment
- Rigid boxes premium electronic box for headphone, smart watches and gadget gift sets
- Two piece lid and base classic electronic packaging for phone and tablet
- Sleeve and tray a slide out electronic box that feel very premium in hand
Protection Comes First
Your electronic box need to survive drop test, stacking pressure and rough courier handling.
- Corrugated 1 to 3 ply with B, E and F flute for shock absorption
- Die cut paperboard insert that lock the device in place
- Foam and EVA insert inside the electronic packaging for fragile item
- ESD safe liner option for static sensitive component
- Corner guard and edge protection on heavier electronic box
We also do drop testing advice and help you pick the right board weight so your electronic packaging does not fail in transit.
Board, Stock & Thickness
- White SBS C1S and C2S for a clean printed electronic box
- Natural brown kraft for eco electronic packaging
- Rigid greyboard 36pt and 48pt for luxury electronic box
- Cardstock 12pt through 28pt, roughly 230 to 650 GSM
- Corrugated stock for shipping grade electronic packaging
Print, Ink & Finish
We run offset, digital and screen printing in CMYK plus Pantone matching.
- Matte and gloss lamination
- Soft touch coating, very popular on electronic box for audio brand
- Spot UV over logo and product name
- Hot foil stamping in gold, silver and holographic
- Emboss and deboss for tactile branding
- Window patching so buyer can see the actual device
Getting Your Artwork Right
- Send AI, PDF, EPS or PSD file at 300 DPI
- CMYK or Pantone color mode only
- Outline every font before you send
- Add 1/8" bleed on all side of your electronic box dieline
- Leave room for barcode, UPC, CE mark, FCC mark and recycling symbol
- QR code linking to manual or warranty page work great on the back panel
Our prepress team check everything against the dieline and tell you if something need fixing before we go to press.
Greener Options You Can Actually Use
- Recycled kraft electronic box with no plastic lamination
- FSC certified board, certificate on request
- Soy based ink across all electronic packaging
- Paperboard insert replacing plastic clamshell and blister
- Fully recyclable electronic box construction
How It Works With Us
- You send your specs and we quote within a day
- We prepare a free 3D mockup and flat view of your electronic box
- You approve artwork, we run a physical sample if you want one
- Production start, quality team check every stage
- Free shipping worldwide, tracking number sent when it leave
MOQ start at just 100 unit so small brand and startup can order proper electronic packaging without huge upfront cost. Turnaround run from 5 to 8 business day on urgent order up to 40 to 60 day on economy.
We been doing custom electronic packaging long enough to know where thing usually go wrong, and we will tell you honestly if your electronic box design need a change before it cost you money.
Frequently Asked Questions
Do you offer ESD safe or anti static packaging?
We offer ESD liner and anti static bag as add on inside the electronic box. The outer carton itself is paperboard.
How much does a custom electronic box cost?
It depend on size, stock, print and quantity. A simple printed folding carton typically land around $0.40 to $1.30 per unit, while rigid electronic packaging run $2 to $6 per unit. Our pricing include free shipping. These are estimate only so get a quote for your exact spec.
Can you design the insert if I only have the product?
Yes. Send us product dimension or a physical sample and our team build the insert around it.
Will my box pass ISTA drop testing?
Tell us your shipping route and weight and we specify flute and ply that give you best chance. We can not certify testing ourselves though.
Can we get a window on the front?
Sure, window patching is common on electronic box for earbud and accessory. PET film keep it clear and dust free.
Do you print the manual and warranty card too?
We do. Many client order insert card, manual and sticker along with the electronic packaging so everything match.
What if the device get redesigned later?
We keep your dieline on file. A size change is quick to adjust, you dont start from zero again.