What is Folding Carton Packaging?

What is Folding Carton Box Packaging

Folding carton packaging is a versatile way to present your products. Folding board packaging is widely used for food and beverage boxes, cosmetics gift sets, electronics like mobile phone boxes or games consoles, stationery items like calendars or diaries, health and beauty products like toothbrushes, or hairbrushes, as well as kitchenware items, and many other products.

The folding carton box is a paperboard box that can be customized in size, shape, and structure to accommodate any product. Let’s explore how you can make the most from the folding carton box packaging.

What Exactly is Folding Carton Box?

Folding carton boxes

A folding carton is a pre-glued box, requiring no adhesive or tape to put together. They are perfect for shipping as they are lightweight and are easily stacked or nested. The foldable carton box can be opened and closed as many times as possible without losing its shape or integrity.

The boxes can be printed inside and out using high-quality litho printing that can reproduce photographic images with a full-color range and small typefaces.

Spot varnish, embossing, foil blocking, die-cutting, and scoring all add to the visual impact of the finished product.

Folding Carton Packaging

Foldable cartons are suitable for packaging a wide variety of products, from chocolates to software discs. They are used as presentation packaging for products such as perfumes, watches, jewelry, and electronics. Outer cases for DVDs and video games are also manufactured from carton boards and boxes used for cosmetics and pharmaceuticals.

Understand Different Materials Used for Folding Carton Packaging

Cartons are the most common type of packaging and are used in various industries. The process of creating a foldable carton is known as ‘converting,’ which is an elaborate process. The paper is cut to size and printed on both sides, then glued together to create a box.

Some of the other materials used in making these boxes include paperboard and kraft paper.

When looking to buy the best foldable carton boxes, consider your packaging needs.

You also need to identify a reliable box manufacturer that will give you the best quality products at affordable prices.

The materials used in carton boxes should be strong enough to hold large amounts of weight while protecting the goods inside the box. It should also be able to resist crushing and tearing when transported or stored for extended periods. In addition, the material should be able to withstand extreme temperatures and moisture levels without breaking down or becoming brittle.

Here are some common materials used for manufacturing carton box packaging:

Folding Board Packaging

Folding carton board, or folding boxboard (FBB), is a type of paperboard that has a higher thickness than the type of paperboard used for corrugated boxes. The most common use for FBB is in cartons and packages. Still, it can also be used for packaging materials such as die-cut boxes, point-of-purchase displays, and other items where durability and printability are important.

The foldable carton process is ideal for packaging high-value, low-volume products such as cosmetics, confectionery, pharmaceuticals, and giftware. Foldable cartons can be manufactured in a range of sizes and styles to suit your product, including:

  • Tuck end boxes
  • Trapezoid or “pillow pack” style boxes
  • Display Boxes
  • Two-Piece Boxes

Folding Paper Board Packaging

The raw materials used in the manufacture of carton packaging include paperboard, which consists of refined pulp that has been bleached or unbleached and printed directly or laminated with other materials for strength and appearance. The paperboard can be made from virgin or recycled fibers. Other materials used include biodegradable coatings, adhesives, and dyes to alter the color of the board to make it an attractive presentation for food items and products that require special protection from air, light, or moisture.

Folding carton packaging is ideal for various products such as biscuits, chocolates, cosmetics/toiletries, pharmaceuticals, frozen foods, and detergents. Foldable cartons provide an excellent barrier against moisture, oxygen, and light penetration. Laminate cartons are also regarded as a cost-effective means of providing good protection for the packaged product.

Custom Colored Folding Carton Packaging

 Custom colored cartons can add a distinctive look to your packaging design. Many companies are opting for colored papers instead of white papers because they cost less, produce less waste, and take less time to create. The pulp also tends to be cheaper than white pulp.

We have you covered from simple packaging to a complex multi-component carton package. Our design and production engineers will work with you from concept to creation to provide packaging that is innovative, sustainable, and cost-effective

Folding Carton Packaging Made from Recycled Materials

Recycled materials can be used in place of virgin paperboard in your foldable cartons. This creates a more sustainable package that may appeal to environmentally conscious consumers. In addition, many states offer tax credits for businesses that use recycled materials in their products and services.

Types of Paper Grades Used for Making Folding Board Packaging

There are several grades of paperboard used for making carton packaging. The grades range from a thinner, lighter weight called chipboard to a thicker, heavier weight called solid bleached sulfate (SBS). The grades in between these two extremes include solid unbleached sulfate (SUS), solid bleached kraft (SBK), and solid unbleached kraft (SUK). In addition, there are other specialty grades such as solid bleach board (SBB), white lined chipboard (WLC or WLCB), clay-coated board, and heavyweight SBS.

The type of board that is used depends on the requirements of the product, as well as the type of package being made. For example, the recycled board tends to be less expensive than SBB, but SBB provides better print quality. Its recycling code or recycling symbol also determines the grade of the board.

Advantages of Using Custom Folding Carton Box Packaging

Folding carton packaging has evolved to meet the changing needs of consumers and the environment. Today, carton packaging can be designed with features that enhance user experience and make it more difficult for counterfeiters to duplicate products. It can also be designed in ways that help protect the environment by using recycled materials or by being recyclable itself.

The carton packaging is a great choice of packaging for your business. Foldable cartons are usually made from paperboard or corrugated board. They can be printed, embossed, laminated, and coated to help them stand out on the shelf. This type of package is also very economical and environmentally friendly because it is made from recycled materials.

If you are looking for a new way to package your product, you should consider using folding carton boxes. These boxes are an ideal solution for many businesses because they come in various shapes and sizes. You can choose from rectangle, square, round, and other custom shapes to fit your needs. The boxes are also lightweight, making them easy to transport from one location to another.

Fold cartons offer several other advantages that make them popular for many different types of products:


Cartons are 100% recyclable, making them sustainable for the environment. They are renewable and biodegradable, and they use less material than other types of packaging.


Folding cartons provide exceptional strength both on the shelf and during shipping. They protect your products from damage while providing a premium presentation.


 Foldable cartons can be produced in any size to accommodate your product’s unique specifications. They are available in various paperboard materials and thicknesses to ensure that your product is protected from moisture, crushing, abrasion, and more.


Folding carton boxes are very cheap to produce. Manufacturers can produce large quantities of these boxes at low costs, making them ideal for any business that needs to ship or store large amounts of goods. Additionally, carton boxes can be customized with printing, which adds a nice finishing touch to the carton box.

Durable and Reliable

Folding carton box packaging protects goods from damage during shipping and handling. This helps manufacturers deliver their goods in perfect condition, particularly important when dealing with fragile items like glass bottles and electronics. Folding cartons also protect perishable food items from spoilage during shipping or storage and keep packaged goods safe from pests and insects as well as moisture and mold.

Innovative Printing and Finishing Options to Give Folding Paper Board Packaging a Distinctive Look and Feel

Folding carton box packaging design is an important factor in drawing the consumer’s attention to the product. A good package design should be able to attract, inform and persuade consumers at all levels.

You can increase brand awareness with custom printed folding carton box packaging. It’s easy to have your branding printed on your folding cartons so that customers will associate your product with your brand. This will help make your business more recognizable and memorable.

Folding cartons can be designed based on your product and brand needs. They can be customized with graphics, logos, text, images, and more. Different types of printing (offset lithography, gravure, and flexography) and finishing techniques (varnishing, laminating, and die-cutting) can be used on folding carton packaging to create an attractive product display on the shelf. These options vary based on the quantity needed and the type of design you want to achieve on your folding carton packaging.

You can choose from various finishes to enhance the appearance and beauty of your folding carton box. These finishes include matte / dull varnish, gloss varnish, aqueous coating, UV coating, foil stamping, and embossing.

Printing Options

Printing on a folding carton box is usually done with offset printing, flexographic printing, or digital printing.

Offset printing

 This is the most common method of printing folding cartons. Offset is used when you need to print large volumes at a low cost. This method offers the greatest range of options, including different color schemes and finishes.

Digital printing

Ideal if you need short runs that are cost-effective and fast to produce. Digital printers offer high-quality images and variable data capabilities.

Inkjet printing

 In addition to the typical inkjet printer, this term also refers to large industrial printers that print directly onto folding carton blanks. These printers allow for scan-based trading (SBT) labels to scan items directly into retail systems from the vendor’s warehouse or distribution center instead of being scanned individually at the store level when received. This process greatly reduces time spent scanning items at the store level, thereby increasing available selling time

Finishing options for folding carton box

Folding cartons can be customized to fit nearly any product shape or size. They may include a wide variety of options for the added visual appeal, including spot-color printing, embossing, foil stamping, and various coatings, including:

  • UV Coating
  • Spot UV Coating
  • Lamination
  • Embossing/Debossing
  • Die Cutting/Scoring
  • Glitter/Pigment Sprinkles
  • Foil Stamping

Folding carton boxes can also be customized with special features such as perforations that allow them to be opened more easily or additional flaps that can add strength to the package and make it easier to seal. You can also have them coated with wax or plastic to make them moisture-resistant if they’re going to hold food products or drinks.

The usefulness of Folding Board Packaging for Various Industries

The folding carton boxes are used for various purposes and high demand for their durability and quality. Most people assume that they can only be used to pack food products, but they can also be used to package other important items like cosmetics, pharmaceuticals, medical devices, electronic equipment, etc. The folding carton boxes are very useful in various industries, such as:

Food and Beverage

The food and beverage industry is one of the biggest folding carton box packaging users. This is because these boxes help to offer an excellent packaging solution for food and beverage products. Especially, the folding cartons are used to pack products, such as snacks and confectionary items.


The healthcare industry can also use the folding carton packaging to pack different products. The pharmaceutical industry also uses folding cartons to package their medicines and other health care products. These boxes are cost-effective, and they offer a great way to protect sensitive health care products from dust and damage. They also help these products to stay fresh for longer periods.

Cosmetics and Skincare

The cosmetic industry uses folding carton box packaging because they are lightweight, easy to transport, and offer a very attractive packaging solution. Moreover, since cosmetics are quite expensive, they must be packed in high-quality boxes that can last longer even if they are shipped or transported over long distances.


Packaging in the electronics industry is very important because most electronic devices need protection from physical damage, dust, and moisture, to name a few. Many electronic items get packaged in folding cartons which include: DVD players, iPods, Cell phones, PC games, and more.

Bottom line

Folding carton box packaging is a highly efficient and effective form of packaging when it comes to wrapping goods that are soft, flat, and flexible. The use of steel die-cutting and high-speed folding machines creates highly complex shapes that encapsulate the goods easily and protect them in transit.

Carton boxes use innovative folding patterns with expert manipulation of materials to create a strong and effective product that is aesthetically pleasing and inexpensive to manufacture. The available printing techniques ensure consistency in branding and identity while being highly visible, even when other people are handling the package.